Aircraft Wire and Cable Market By Type (Aircraft Wires, Aircraft Cables, Aircraft Harnesses, Aircraft Connectors, Fiber Optic Cables, Coaxial Cables); By Application (Power Transfer, Data Transfer, Flight Control Systems, Avionics, Lighting Systems, Interior Wiring, Communication Systems); By Aircraft Type (Commercial Aircraft, Military Aircraft, Business Jets, Regional Aircraft, Helicopters, Unmanned Aerial Vehicles [UAVs]); By Insulation Material (Polyimide, PTFE [Polytetrafluoroethylene], ETFE [Ethylene Tetrafluoroethylene], Polyethylene, Others [e.g., Cross-linked Tefzel]); By Conductor Material (Copper Alloys, Aluminum Alloys, High-Temperature Alloys, Silver-Plated Copper); By Geography, Segment revenue estimation, Forecast, 2024-2032.

The Aircraft wire and cable market was worth USD 5.2 billion in 2023 and will be worth USD 8.6 billion by 2030, growing at a CAGR of 7% during the forecast period.

 

The global Aircraft wire and cable market is primarily influenced by the demand for new planes and retrofitting existing planes to make them more safe and reliable. The global airlines market is forecast to expand at 4% per year, with emerging markets in Asia Pacific and the Middle East as key contributors. For instance, higher demand in business and public air travel results in demand for new aircraft, which require highly integrated wiring systems for new avionics for entertainment and communications onboard, among others. Others include the changing of lightweight high-performance wire and cable, which enables the reduction in aircraft weight and hence fuel consumption. These developments are especially relevant to the evolution of next-generation electric and hybrid aircraft, where power management and weight reduction are decisive, providing a strong momentum to the aircraft wires and cables market.

 

One of the biggest prospects in the global aircraft wire and cable market is the rapidly increasing usage of electric and hybrid-electric airplanes that will need innovative electrical systems to distribute power and regulate operations. The electric aircraft market also has a growth potential by 2050; currently, over 200 electric aircraft programs are under development worldwide. These aircraft are very dependent on high-voltage wiring systems for power management of electric propulsion, batteries, and sophisticated sensors. Recent advances include high-temperature, high-voltage cables that have the capacity to handle increased electrical loads in electric aircraft without adding more weight. Also, with an increasing passenger footprint of More Electric Aircraft (MEA) in the commercial aviation industry by replacing hydraulics and pneumatics with electrics, there is an enhanced demand for complex wiring and cabling needs, which creates a significant growth platform for the market.

 

Market Segmentation

By Type:

• Aircraft Wires

• Aircraft Cables

• Aircraft Harnesses

• Aircraft Connectors

• Fiber Optic Cables

• Coaxial Cables

 

By Application:

• Power Transfer

• Data Transfer

• Flight Control Systems

• Avionics

• Lighting Systems

• Interior Wiring

• Communication Systems

 

By Aircraft Type:

• Commercial Aircraft

• Military Aircraft

• Business Jets

• Regional Aircraft

• Helicopters

• Unmanned Aerial Vehicles (UAVs)

 

By Insulation Material:

• Polyimide

• PTFE (Polytetrafluoroethylene)

• ETFE (Ethylene Tetrafluoroethylene)

• Polyethylene

• Others (e.g., Cross-linked Tefzel)

 

By Conductor Material:

• Copper Alloys

• Aluminum Alloys

• High-Temperature Alloys

• Silver-Plated Copper

 

By Region

North America

• US

• Mexico

• Canada

• Rest of North America

 

Europe

• Switzerland

• Russia

• France

• Germany

• U.K

• Finland

• Turkey

• Netherlands

• Belgium

• Spain

• Italy

• Rest of Europe

 

Asia Pacific

• India

• China

• South Korea

• Japan

• Singapore

• Thailand

• Indonesia

• Malaysia

• Philippines

• Australia

• Rest of Asia-Pacific

 

LAMEA

• Brazil

• Argentina

• Uruguay

• Saudi Arabia

• Rest of LAMEA

 

Segment Analysis for Aircraft Wire and Cable Market

By Type:

Leading Segment: Aircraft Harnesses

Aircraft harnesses dominate the market with a share of over 30%. The growth is driven by their critical role in bundling wires for organized & efficient electrical systems. They are extensively used in both commercial & military aircraft. Boeing uses advanced harness systems to reduce weight & enhance operational efficiency. The segment is expected to grow steadily at a CAGR of around 7% due to rising aircraft deliveries globally.

Fastest-Growing Segment: Fiber Optic Cables

Fiber optic cables are witnessing the highest growth with a CAGR of over 10%, due to their ability to support high-speed data transfer & reduced weight compared to traditional wires. These cables are essential for next-generation avionics & in-flight entertainment systems. Airbus integrates fiber optic cables in its A350 aircraft to improve data communication efficiency & reduce electromagnetic interference.

 

By Application:

Leading Segment: Power Transfer

Power transfer applications account for approximately 35% of the market share, as robust electrical systems are critical for aircraft functionality. The segment is driven by the rising adoption of electric aircraft & more electrified systems in traditional planes. Aircraft like the Boeing 787 Dreamliner, which incorporates high electrical loads, exemplify the dominance of this segment.

Fastest-Growing Segment: Data Transfer

Data transfer is the fastest-growing segment, with a CAGR of 11%, fueled by advancements in avionics & in-flight connectivity systems. Modern aircraft rely heavily on data transfer cables for real-time monitoring & communication. Rolls-Royce engines use advanced data cables to enable predictive maintenance which improves operational efficiency & aircraft reliability.

 

By Aircraft Type:

Leading Segment: Commercial Aircraft

Commercial aircraft hold the largest share at over 45%, due to the consistent demand for passenger planes globally. The recovery of air travel post-pandemic and rising aircraft production by players like Boeing & Airbus drive this segment. Additionally, the increasing integration of lightweight wiring systems in commercial jets boosts the market.

Fastest-Growing Segment: Unmanned Aerial Vehicles (UAVs)

The UAV segment is growing at a CAGR of 12% due to their expanding applications in defense, surveillance & delivery services. Lightweight & advanced wiring solutions are crucial in UAVs to enhance flight efficiency. For instance, drones used in military operations often feature fiber optic cables for secure & high-speed data transmission.

 

By Insulation Material:

Leading Segment: Polyimide

Polyimide insulation leads the market, capturing a share of around 40%. It has superior thermal resistance & durability in extreme conditions. This material is commonly used in commercial & military aircraft. For example, NASA uses polyimide-insulated wires in its space vehicles, emphasizing its reliability in critical applications.

Fastest-Growing Segment: ETFE (Ethylene Tetrafluoroethylene)

ETFE insulation is the fastest-growing segment, with a CAGR of 9%, due to its lightweight properties and resistance to chemical and environmental damage. It is widely adopted in modern aircraft for weight reduction. Aircraft like the Embraer E-Jet series utilize ETFE insulation to improve fuel efficiency.

 

By Conductor Material:

Leading Segment: Copper Alloys

Copper alloys dominate the market with a share exceeding 50%, as they offer excellent conductivity & durability. They are extensively used in high-power transfer applications. For example, Airbus uses copper alloy wiring in its aircraft to ensure reliable power distribution.

Fastest-Growing Segment: Silver-Plated Copper

Silver-plated copper is growing at a CAGR of 8% which is driven by its superior conductivity & resistance to oxidation. This material is particularly useful in high-temperature environments like jet engines. The Lockheed Martin F-35 Lightning II integrates silver-plated copper wires for enhanced performance & durability.

 

By Region:

Leading Region: North America

North America leads the market with a share of over 35%, driven by the presence of major aircraft manufacturers like Boeing & Lockheed Martin. The region benefits from high defense spending & a robust aerospace supply chain. For example, Boeing’s production of the 737 MAX and other models in the U.S. drives demand for advanced wiring solutions.

Fastest-Growing Region: Asia Pacific

Asia Pacific is the fastest-growing region, with a CAGR of 10%, propelled by the expansion of the aviation industry in economies like China & India. Increasing investments in domestic aircraft manufacturing & growing air passenger traffic contribute to this growth. China’s COMAC C919 relies on locally sourced wiring systems, highlighting the region’s emerging capabilities.

 

Key Players

• TE Connectivity

• Eaton Corporation

• Amphenol Corporation

• Carlisle Interconnect Technologies

• Prysmian Group

• A.E. Petsche Company

• Nexans S.A.

• W. L. Gore & Associates, Inc.

• Radiall S.A.

• Rockwell Collins (Collins Aerospace)

 

Aircraft Wire and Cable Market Report Coverage

Report Attribute	Details
Forecast Period	2023 – 2030
Market Size Value in 2023	USD 5.2 billion
Revenue Forecast in 2030	USD 8.6 billion
Overall Growth Rate	CAGR of 7%
Base Year for Estimation	2022
Historical Data	2017 – 2021
Unit	USD Billion, CAGR (2023 – 2030)
Segmentation	By Type, By Application, By Aircraft Type, By Insulation Material, By Conductor Material, By Region
By Type	Aircraft Wires, Aircraft Cables, Aircraft Harnesses, Aircraft Connectors, Fiber Optic Cables, Coaxial Cables
By Application	Power Transfer, Data Transfer, Flight Control Systems, Avionics, Lighting Systems, Interior Wiring, Communication Systems
By Aircraft Type	Commercial Aircraft, Military Aircraft, Business Jets, Regional Aircraft, Helicopters, Unmanned Aerial Vehicles (UAVs)
By Insulation Material	Polyimide, PTFE (Polytetrafluoroethylene), ETFE (Ethylene Tetrafluoroethylene), Polyethylene, Others (e.g., Cross-linked Tefzel)
By Conductor Material	Copper Alloys, Aluminum Alloys, High-Temperature Alloys, Silver-Plated Copper
By Region	North America, Europe, Asia-Pacific, LAMEA
Country Scope	US, Canada, Mexico, UK, Germany, France, China, Japan, India, South Korea, Australia, etc.
Pricing and Purchase Options	Avail customized purchase options to meet your exact research needs.